High-Efficiency Sanitizing Tunnels for Biosecurity & Disease Prevention
Protect workers, livestock, and facilities with fast, automated mist-sanitizing tunnels designed for agricultural, commercial, and industrial environments.
Sanitizing Tunnels
Sanitizing Tunnels provide automated, hands-free disinfection for people, equipment, footwear, and tools entering controlled facilities. They create a fine, even mist of disinfectant that coats surfaces without soaking clothing or damaging equipment, ensuring consistent hygiene control at entrances.
What Are Sanitizing Tunnels?
Ideal for farms, packhouses, abattoirs, poultry houses, stables, processing plants, and vehicle entrance points where biosecurity and disease prevention are critical.
How The System Works
Our tunnels use a high-pressure misting frame fitted with multiple precision nozzles to release a fine, controlled spray of disinfectant. As a person or piece of equipment moves through the arch, the disinfectant is distributed evenly from all sides.
System Includes:
- Stainless-steel or mild-steel tunnel frame
- 70–80 bar high-pressure pump
- Non-corrosive misting nozzles
- Solenoid valve for automated start/stop
- Foot or motion-activated trigger
- Optional dosing system for consistent disinfectant mixing
The mist evaporates rapidly, ensuring no dripping, no residue, and no wet floors.
Key Benefits
Fast, Automated Sanitization
Runs automatically via sensor or foot switch—no manual spraying needed.
Uniform Disinfectant Coverage
Fine mist coats clothing, shoes, equipment, and tools evenly.
Uses Safe, Non-Corrosive Disinfectant
Compatible with natural or commercial agricultural disinfectants.
Low Water & Chemical Usage
High-pressure nozzles deliver fine droplets for maximum efficiency.
Durable Construction
Built for farms, packhouses, mines, and industrial environments.
Supports Biosecurity Protocols
Reduces risk of cross-contamination and disease spread.
Why Misting SA
With 20+ years of experience in high-pressure misting systems across Africa, Misting SA delivers sanitizing tunnels built for reliability, heavy use, and demanding agricultural conditions. Our systems are engineered to withstand long-term outdoor use, maintain consistent misting performance, integrate with any disinfectant protocols, and operate with minimal maintenance.
We supply throughout South Africa, Namibia, Botswana, Zambia, Zimbabwe, and Mozambique for farms, packhouses, and large-scale processing facilities.
Get a Custom Sanitizing Tunnel Quote
Every entry point is different. Send us your photos and measurements, and our team will recommend the ideal tunnel configuration.
Foot & Mouth Disease Protection
High-pressure misting systems designed to reduce viral transmission and strengthen biosecurity at critical entry points.
Foot & Mouth Disease Protection
Foot-and-Mouth Disease (FMD) remains one of the most severe biosecurity threats affecting livestock across Africa. The virus spreads rapidly between animals, equipment, vehicles, and personnel. Misting SA supplies high-pressure sanitizing systems designed to reduce viral load and improve on-site biosecurity.
How Our System Protects Against FMD
Fine-Mist Application
Our systems apply a controlled fine mist that distributes disinfectant evenly over surfaces such as shoes, clothing, wheels, tyres, and equipment. This ensures broad coverage without excessive wetting.
Continuous Biosecurity Barrier
Installed at entrances, exits, or high-risk zones, the system forms a sanitizing barrier that workers, visitors, and vehicles pass through, reducing viral transmission.
Compatible with Approved Agricultural Disinfectants
Our equipment is designed to work with a range of veterinary-approved solutions commonly used for FMD control.
Automatic Activation
Sensors or timers activate the mist as people or vehicles pass through—providing a hands-free, consistent sanitization process.
Key Benefits
- Reduces viral contamination at critical entry points
- Supports compliance with livestock health and biosecurity standards
- Rapid installation with minimal operational disruption
- Low consumption due to fine atomization (high-pressure technology)
- Safe for workers, animals, and equipment
- Scalable for small farms to large agricultural operations
Where FMD Sanitizing Systems Are Used
- Commercial cattle, sheep, and goat farms
- Abattoirs and livestock processing plants
- Feedlots
- Auction yards
- Agricultural checkpoints
- Veterinary quarantine areas
- Import/export control points
Strengthen Your FMD Biosecurity
Reduce the risk of Foot-and-Mouth Disease transmission with our proven sanitizing systems. Contact Misting SA for a tailored quote.
Poultry Biosecurity
Automated sanitizing systems to protect poultry from Avian Influenza, Newcastle Disease, and other pathogens.
Poultry Biosecurity
Modern poultry operations face constant biosecurity challenges including Avian Influenza, Newcastle Disease, and Salmonella. These pathogens spread easily via staff, equipment, and vehicles. Misting SA provides high-pressure misting solutions that help reduce pathogen transmission in poultry houses, broiler units, hatcheries, and processing facilities.
How Our Poultry Biosecurity System Works
Fine-Mist Sanitization
High-pressure misting produces droplets small enough to coat surfaces effectively without soaking litter, equipment, or personnel.
Controlled Disinfection of High-Traffic Zones
Systems are installed in staff entrances, change rooms, feed areas, machinery rooms, and loading bays to enforce hygiene before entering bird areas.
Boot, Clothing & Equipment Decontamination
The fine mist helps disinfect boots, overalls, tools, crates, trolleys, egg trays, and baskets.
Compatible with Approved Poultry Disinfectants
Our systems work with commonly used agricultural disinfectants suitable for poultry houses and processing plants.
Hands-Free Automation
Infrared sensors or timers ensure consistent activation—ideal for staff movements throughout the day.
Benefits
- Reduces contamination risk from people and equipment
- Supports compliance with poultry health standards
- Low disinfectant usage due to ultra-fine atomization
- Fast installation and minimal disruption
- Reduces disease outbreaks and associated economic losses
- Safe for workers, animals, and equipment
- Suitable for high-volume staff movements in broiler and layer farms
Ideal Application Areas
- Broiler houses
- Layer houses
- Hatcheries
- Chick handling rooms
- Feed storage and milling areas
- Live bird loading zones
- Processing plant entry points
- Change rooms and biosecurity checkpoints
Protect Your Poultry Operation
Improve the health and safety of your poultry operation with reliable, automated biosecurity systems. Contact Misting SA for a customised solution.
Vehicle Sanitation
High-pressure misting tunnels for complete vehicle and personnel disinfection at biosecurity checkpoints.
Vehicle Sanitation
Biosecurity begins at your entry gate. Vehicles, tyres, workers, and equipment are major carriers of viruses, bacteria, and contaminants. Misting SA provides high-pressure sanitation tunnels that apply a fine, even coverage of disinfectant—ensuring fast, contact-free biosecurity at all access points.
Why Vehicle Sanitation Matters
Uncontrolled movement introduces foot-and-mouth disease (FMD), avian influenza, bacterial contamination, cross-site pathogen transfer, chemical and waste residue, and tyre-borne soil pathogens. Sanitation tunnels reduce these risks by providing automatic, full-coverage disinfection in seconds.
How The System Works
Vehicle Tunnels
- Vehicles drive slowly through the tunnel
- Sensors activate misting automatically
- Nozzles target tyres, wheel wells, undercarriage, side panels, and front/rear surfaces
- High-pressure fog ensures full coverage without over-wetting
Personnel Tunnels
- Workers walk through a low-wetting fine-mist tunnel
- Full-body coverage in 2–3 seconds
- Safe around clothing and PPE
- Can be placed at building entrances or hygienic zones
System Features
- High-pressure fogging (70–100 bar)
- Complete stainless steel frame available
- Nozzle spacing customised for vehicle or personnel use
- Fully automatic (sensor-activated)
- Runs on natural disinfectants (non-corrosive, safe around people)
- Quick installation with low running cost
- Compatible with auto-flush filtration
- Available in multiple lengths (2 m – 12 m)
Typical Applications
- Farms and feedlots
- Abattoirs & meat processing
- Packhouses
- Border control & agricultural checkpoints
- Construction sites
- Logistics yards
- Waste facilities
- Poultry & livestock facilities
Protect Your Facility with Automated Hygiene Control
Get in touch for a tailored solution that meets your biosecurity needs.
High-Pressure Odour Control Systems
Industrial-grade odour neutralization for waste facilities, food processing, and high-odour environments.
Industrial Odour Control
Strong industrial odours reduce air quality, affect worker comfort, create community complaints, and impact regulatory compliance. Misting SA provides high-pressure odour control misting systems that neutralise odours at the source by binding airborne particles and safely dispersing ultra-fine droplets into the air.
Why Industrial Odours Need Control
Odours originate from volatile organic compounds (VOCs), decomposing organic material, and industrial processes. Without proper control, these odours spread easily and:
- Reduce air quality for workers and surroundings
- Cause discomfort and respiratory issues
- Create complaints from neighbouring properties
- Increase health concerns (eye irritation, headaches, respiratory discomfort)
- Impact overall workplace well-being and safety
Odour control is now considered essential for environmental compliance and responsible industrial operation.
How High-Pressure Odour Control Works
Our systems use high-pressure pumps and specialised nozzles to produce micro-droplets that stay suspended in the air. These droplets:
- Bind to airborne odour molecules
- Reduce vapour concentrations in the air
- Disperse naturally without wetting surfaces
- Improve air circulation through the environment
For larger outdoor areas, Dust Blasters and Fog/Dust Curtains can be adapted to create wide odour-control zones across entire facilities.
Key Benefits
- Neutralises odours at source with micro-droplet technology
- Improves air quality for workers and surrounding communities
- Safe for industrial environments and continuous operation
- Low water consumption due to ultra-fine misting
- Uniform, continuous coverage for large outdoor areas
- No residue, wetting, or damage to machinery or walkways
- Can integrate with automated timers or sensor control
Typical Applications
- Waste handling & landfill sites
- Recycling depots & transfer stations
- Composting facilities
- Food processing & rendering plants
- Effluent dams & treatment areas
- Chemical storage areas
- Abattoirs & meat processing
- Agricultural processing facilities
System Options
Equipment & Configuration
- High-pressure pump units (various capacities)
- Stainless steel mist lines for fixed installation
- Mobile odour-control Dust Blasters for large areas
- Fog/Dust Curtains for barrier-type control
- Timers, zones, and full automation
- Integration with existing environmental systems
- Optional dosing for odour-neutralising agents
Clean & Safe Operation
- No overspray, puddling, or slippery surfaces
- Safe for use around machinery and electrical areas
- Designed for 24-hour industrial use
- Minimal maintenance and easy operation
- Weather-resistant, durable construction
- Efficient energy and water use
Create a Cleaner, Safer Environment
Professional odour control systems for waste facilities, food processing, and industrial sites. Contact Misting SA for a tailored solution.
Packhouse Hygiene & Conveyor Fogging Systems
Ultra-fine misting to maintain fruit quality, extend shelf life, and support food-safe packing operations from harvest to export.
Produce Misting
Fresh produce loses moisture rapidly after harvest, leading to softness, weight loss, colour fade, and reduced shelf life. In packhouses, temperature alone is not enough — controlled humidity and light, uniform misting protect fruit quality from packing to export. Misting SA provides high-pressure misting systems designed for packhouses, processing areas, and conveyor applications where freshness, appearance, and hygiene are critical.
Why Humidity & Light Misting Matters
Fruits and vegetables naturally lose moisture after harvest. Without adequate humidity control:
- Produce shrinks and loses weight during handling
- Skins wrinkle, soften, and lose firmness
- Natural colour fades and appears dull
- Shelf life drops dramatically
- Export batches become inconsistent in quality
- Packhouse waste increases with rejected fruit
A controlled, ultra-fine mist slows down dehydration while maintaining firmness, aroma, colour, and texture — protecting your product from the packhouse to the marketplace.
Benefits of High-Pressure Packhouse Misting
Extended Shelf Life
Fruit lasts significantly longer during processing, storage, and export shipments.
Reduced Shrinkage
Protects fruit weight and appearance throughout the packhouse cycle.
Improved Visual Appeal
Fresh, crisp, hydrated look that appeals to retailers and consumers.
Maintains Export Quality
Ideal for long international shipping durations and temperature fluctuations.
Protects Delicate Fruit
Soft, fine mist prevents bruising, wetting, or damage to sensitive produce.
Minimal Water Usage
Ultra-fine droplets deliver controlled moisture without waste or excess saturation.
How the System Works
A high-pressure pump generates micro-droplets (20–80 microns) that remain suspended around the produce. This creates a controlled humidity zone over:
- Sorting and grading tables
- Conveyor belts and packing lines
- Pre-cooling storage areas
- Export loading zones
- Bulk receiving and washing areas
The mist forms a thin protective layer that slows down moisture loss without leaving wet marks, residue, or drips on cartons — ensuring product integrity through every stage of the packhouse process.
Conveyor Misting & Fruit Spray Systems
Specialized Systems for Fresh Produce
These systems apply a uniform, ultra-fine spray over fruit on conveyors and in processing lines:
- Reduce pathogen load and microbial growth
- Maintain consistent moisture levels during processing
- Allow dosing of safe, natural fruit-wash agents
- Improve shine, appearance, and natural freshness
- Reduce rot and decay during export storage
- Safe for food-contact applications with approved additives
Natural additives can extend shelf life by 2–3×, improve aroma quality, reduce microbial activity, and protect fruit during transport — all while meeting food-safety standards.
Packhouse Application Areas
- Fruit & vegetable packhouses
- Fresh-produce export facilities
- Sorting and grading lines
- Conveyor systems (packing & processing)
- Cooling tunnels and pre-cooling areas
- Bulk receiving and washing lines
- Pre-packing and final packaging zones
- Cooperative packing facilities & produce aggregators
System Options & Configurations
Equipment & Technology
- High-pressure pump stations (various LPM capacities)
- Stainless steel overhead lines and nozzles (up to 1.0 mm)
- Conveyor spray bars (customised for your line width)
- Timers, zones, and full automation
- Natural fruit-wash additives (food-safe, bio-based)
- Cartridge or auto-flush filtration systems
- Integration with cooling systems and environmental controls
Clean & Safe Operation
- No wet patches on floors or packaging
- No carton damage or cardboard softening
- Food-safe mist quality meeting produce standards
- No drips, pooling, or water accumulation
- Minimal maintenance and low running costs
- Designed for continuous, high-volume packhouse operation
Protect Your Product Quality from Packhouse to Market
Advanced misting systems for fresh produce, extending shelf life and maintaining export-ready quality. Contact Misting SA for a customised packhouse solution.